Pre-stressed Type

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JY130Z straightening machine pre-stress type

Product introduction： JY Series of straightening machine can realize precise straightening and polishing on the after peeling or grinding metal bar surfa...

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Detailed Introduction

JY Series of straightening machine can realize precise straightening and polishing on the after peeling or grinding metal bar surface utilizing the special curves and angles between the top and bottom two rollers. It can be used in black bar material straightening as well.
There are 3 types of structure in straightening machine, two beam four column structure, prestressed structure and frame structure.
The straightness can be up to 0.15——0.4mm/m , and the roughness Ra＜1μm after straightening.

The comparison for the three structures:
Stability: frame structure＞prestressed structure＞two beam four column structure
Precision: frame structure＞prestressed structure＞two beam four column structure
Speed： frame structure＞prestressed structure＞two beam four column structure

Main technical character:
1.The concave and convex roller linear contact straightening can realize full length processing with high precision.
2.Constant pressure load control and roller compaction principle and flexible frame structure are applied to make it more suitable for high strength materials straightening. With larger straightening force and better security, it can both protect the machine and at the same time reduce the phenomenon of diameter shrinkage of bar ends.
3.With separate hydraulic system, pressure holding and load releasing can be convenient, fast, secure and reliable.
4.Better cost performance with low price and high quality compared with similar products.
5.The guide plate adopts gantry structure, which means convenient, fast, and reliable installation.
6.Overall framework of the structure means the strength of the whole machine is high, and the position of the roll gap is accurate.
7.Frequency converter adds brake unit and braking resistor, which increases the durability of the converter.

Technical Parameter

Specification		JY130A
Raw Material	Diameter Range（mm） (excluding drawing material)	Tensile Strength σ_b≤450（M pa）		Φ35≤d≤Φ130（L ≥3000）
		Tensile Strength σ_b≤1000（M pa）		Φ35≤d≤Φ120（L ≥3000）
	Surface Hardness	≤HB380（≤HRC42）
	Straightness(mm/m）	Bright Steel≤3 Black Steel≤4
	Diameter Tolerance	Bright Steel≤IT10 d-2-GB/T702-2004 Black Steel:
	roundness	d≤50	≤50% of diameter tolerance
		50<d≤80	≤65% of diameter tolerance
		d>80	≤70% of diameter tolerance
	Surface Roughness（Ra） (excluding drawing material)	Bright Steel≤3.2~6.3mm
Finished Goods	Straightness（mm/m）	Bright Steel≤0.40 Black Steel≤1.0
	Diameter Tolerance	Bright Steel≤IT8
	Surface Roughness（Ra）	Bright Steel≤0.8μm
Roller Quantity (Pcs)		2
Roller Diameter (mm)		Φ460
Straightening Feeding Speed(m/min)		2~10（continuously variable transmission）
main Machine Motor Power (KW)		90 X 2
Lifting Motor Power (KW)		5.5
main Machine Dimensions (LengthWidthHeight)		Host Machine 11m X 3.4m X 4.3m
Weight		Host Machine 44T
Total Capacity KW		200
Compressed Air Source（user prepare by themselves）		0.5~0.8MPa、1.8m³/min、two-stage oil-water separator