S-100 full automatic new type high quality high speed Metal Circular Saw

Main composition    
S-100 high-grade metal bar stock cutting circular saw machine is developed on the basis of the original circular saw machine,compared with the original one, it has the following advantages:
Most structure has a major improvement and optimization,machine tool's overall rigidity are improved greatly, ensure the overall performance of sawing process and equipment stability;
Adopt imported heavy TCT circular saw blade, each Sz of saw blade tooth feed is multiplied, greatly shorten the cutting time and improve the cutting efficiency.
Gear box structure for the overall optimization and improvement, the manufacturing precision of the gear has a certain degree of increase, the tooth clearance between basic close to zero, can effectively improve the cutting performance and service life of the circular saw blade;
Through the selection of high rigid linear guide rail and the improvement and optimization of the internal structure of each component, greatly improving the overall rigidity of the machine tool, can better ensure the reliability of the overall performance of the equipment
On the basis of the original design of the program we have increased the comprehensive, meticulous and safe action details.
This equipment mainly by machine tool bed、power head parts、feeding system、automatic feeding device、Clamping device、automatic material separator、hydraulic device、electrical system、mist cooling device、automatic lubricating device、scraper transport crumbs equipment、coolant pump device、sablade cleaning device etc.

1.Machine tool bed
Lathe bed main body made up by high quality and high strength material, is key parts for machine tool equipment, With overall good rigidity, high strength, impact resistance, small deformation, shock absorption performance outstanding etc, can significantly improve the machine's overall rigidity and stability and reliability of machine tool cutting;

2.Power head parts
whole gear box is made by special material with high quality and strength features.high strength、impact resistance。superior drive gear be made by special heat treatment and exact grinding,meanwhile adopt the gear backlash mechanism to achieve zero backlash transmission,ensure the long life and steady efficiently transmission.proper stable system of sawblade can improve the rigid of clamping device,deduce the vibrations、deflection,enable the working life and precision of sawblade;


3.Feeding system
The high precision ball screw and saw blade box sliced type feed driven by servo motor，quickly and accurately cut the workpiece. The way for the current international advanced way of machine tool feed cutting, effectively guarantee the stability and reliability of sawing process and sustainable;


4.Automation feeding
The device is mainly composed of servo motor, ball screw, linear guide,feed rack,horizontal clamping cylinder components such as composition, its main function is to achieve high precision automatic fixed-length and workpiece automatic fast delivery;

5.Clamping device
Be composed of two groups of level clamping device and a group of vertical clamping device. The two sets of before and after the main clamping device can clamping and loosening of at the same time, more effective guarantee the reliability of the clamping and cutting process stability;

6.Automatic material separator:
Can be convenient material head, tail collection processing, automatically end and separation of the finished product and put;

7.Bulk loading device and kick-out device
Bale feeding device and a stirring mechanism by frame, linkage mechanism, material pulling mechanism, consisting of several groups of gear rack and gear, its role is to bundle has removed a workpiece packaging and transporting to the parts of the material pulling mechanism through a speed reduction device and the connecting rod mechanism to drive several sets of gear rack mechanism movement. The material pulling mechanism through dial cylinder movement, the workpiece is sent to the dial feeding roller, the feeding roller will be sent to the main jaw position of sawing, greatly reduce the labor intensity of workers, and reduce cutting auxiliary time.


8.Hydraulic device
Be assembled by oil tank、focus block、oil hydraulic pump、hydraulic component、execute component etc，all adopt international famous brand - oil hydraulic parts, low failure rate, reliable performance, stable and reliable to achieve a variety of programs;

9.Electric system
be assembled by electical cabinet、touch screen、key-board、PLC、driving motor、contactor、relay、heat exchanger、swith and auxiliary component etc. whole process monitor,exclusive the unloading shelf,from auto setting till completed cutting,include the head and tail material all be cutted auto-completly.prefect working,every safety protetive device can make sure all the steps when its working;

10.Alarm system 
When the system occurs, the system issued a flash alarm, waiting for the operator to confirm, and timely notify the maintenance personnel to maintain. The following conditions, the system will give an alarm signal: hydraulic spray cooling system fault alarm, fault alarm, fault alarm, bending pressure reaches a certain value, no alarm alarm and material to be cut after 3 minutes of downtime.

11.Mist cooling device:
Adopt imported brand spray cooling and lubrication system, this system adopts the environmental protection cutting oil for precise measurement way of minimal quantities of lubricant. Carefully designed nozzle to the sawtooth spraying high efficient cutting oil, in order to reduce the generation of heat cutting;

12.Oil mist filtering device (optional):
smoke gas mixture of pollutants into the primary purification rectifying cavity, cavity of the special structure of balanced rectifier of pollutants at the same time, the oil droplet particles by electrostatic adsorption interception, water liquid separated by centralized recovery. The water balance for desulfurization of flue gases into the secondary grid high voltage field. Smoke gas in the high pressure field, is ionized, decomposition, adsorption, carbonization, ozone and active factors generated in the field (03), the toxic components in the smoke and odor separation and odor removal. By purifying the above two levels, the oil removal rate reached more than 95%.

13.Coolant pump device
 Can automatically realize the workpiece cooling cutting fluid, at the same time, according to the requirements of different materials can be realized and the switch of spray cooling system and sharing function;